Digital Maintenance Management

Manage All Maintenance Work Orders From One Dashboard.

Create work orders, schedule preventive maintenance, track labor & tasks, and get maintenance reports — all from one place. HVI helps you keep every machine running and every repair on track.

Work orders in minutes PM schedules automated Full maintenance history
Maintenance Dashboard
Today's Activity — All Sites
Live

24

Open WOs

18

Completed

6

PM Due

3

Overdue

Recent Work Orders
Just Now
WO-4523 In Progress
Hydraulic Pump Repair — CAT 320D
Ramesh S. NH-48, Pkg 3
WO-4521 Completed
Engine Oil Change — JCB 3DX
Sunil K. 2.5 hrs

How It Works

From Maintenance Request to Completion in 4 Steps

Whether it's a breakdown repair or scheduled PM service, HVI tracks every maintenance job from request to completion — with full history saved for every machine.

01
Request or Schedule

Operator reports a problem or PM service comes due. Request created instantly with machine details and priority.

02
Work Order Created

Supervisor approves and work order is created with tasks, parts needed, and technician assigned.

03
Work Done & Logged

Technician completes repair, logs labor hours, parts used, and photos. Status updates in real-time.

04
Report & History

Maintenance report ready instantly. Full history saved for every machine — costs, repairs, downtime.

Request
Work Order
Repair
Complete
Report
HVI — Work Order Details
Hydraulic Pump Replacement
WO-4523 · Created 13 Apr 2026
IN PROGRESS
Equipment CAT 320D Excavator
Priority High
Assigned To Ramesh Singh
Location NH-48, Package 3
Tasks
Remove old hydraulic pump
Drain hydraulic oil
Install new pump
Test and verify
Labor: 4.5 hrs Parts: 3 items
Work Order Management

Track Every Repair From Start to Finish

Create work orders in seconds, assign to technicians, track progress, and log all labor and parts used. Every work order has complete history — what was done, who did it, how long it took, and what it cost.

  • Create work orders from inspection defects or requests
  • Assign technicians and set priority levels
  • Track tasks, labor hours, and parts used
  • Complete history for every machine
Start Managing Work Orders
Maintenance Requests

Anyone Can Report a Problem

Operators, supervisors, or site staff can raise maintenance requests from their phone. Add photos, describe the problem, set urgency — request goes straight to maintenance team. No more lost chits or forgotten repairs.

  • One-tap request from mobile app
  • Add photos and problem description
  • Set urgency — Critical, High, Normal
  • Automatic notification to maintenance team
See a Demo
HVI — Maintenance Requests
Today
Critical 10 min ago
Engine Not Starting — L&T Komatsu
Battery issue, machine stuck at site
Vikram T. 2 Photos
High 2 hrs ago
AC Not Working — CAT 320D
Cabin getting too hot, operator discomfort
Rajesh K.
Normal Yesterday
Wiper Blade Replace — JCB 3DX
Wiper not clearing properly, visibility issue
Anil P.
HVI — PM Schedule
6 Due
Overdue Due: 10 Apr
500 Hr Service — CAT 320D
Current: 4,128 hrs
Due Today Due: 13 Apr
250 Hr Service — JCB 3DX
Current: 2,250 hrs
In 5 Days Due: 18 Apr
1000 Hr Service — L&T Komatsu
Current: 3,985 hrs
PM Templates 12 Active
PM Service Scheduling

Never Miss a Preventive Maintenance

Set up PM schedules by hours or calendar — 250 hr service, 500 hr service, annual inspection. HVI tracks machine hours and sends reminders before service is due. No more guesswork, no more missed PMs.

  • Schedule by running hours or calendar days
  • Automatic reminders before PM is due
  • PM templates for each machine type
  • Track PM compliance across all machines
Set Up PM Schedules
Labor Codes & Task Master

Track Labor Hours & Standard Tasks

Define labor codes for different work types and standard tasks for common repairs. Know exactly how much time and cost goes into each type of maintenance. Compare actual vs standard for better planning.

  • Labor codes — Mechanical, Electrical, Hydraulic, etc.
  • Standard tasks with estimated time
  • Track actual vs standard hours
  • Labor cost reports by machine, site, technician
See a Demo
HVI — Labor & Tasks
This Month
Labor Codes
Mechanical 124 hrs
Electrical 48 hrs
Hydraulic 86 hrs
Lubrication 32 hrs
Standard Tasks
Engine Oil Change 1.5 hrs
Hydraulic Filter Replace 2.0 hrs
Track Tension Adjust 1.0 hr
HVI — Maintenance KPIs
This Month

92%

PM Compliance

4.2 hrs

Avg. Repair Time

156

WOs Completed

-28%

Breakdown Reduction
Machine Availability
Excavators 94%
Backhoe Loaders 91%
Dumpers 86%
Maintenance KPIs

See Your Maintenance Performance

Track the KPIs that matter — PM compliance, repair time, breakdown rate, machine availability. See which machines need attention, which technicians are most productive, and where your maintenance costs are going.

  • PM compliance rate across all machines
  • Average repair time & turnaround
  • Machine availability by equipment type
  • Cost tracking by machine, site, work type
Track Maintenance KPIs
Maintenance Reports

Ready-Made Reports for Every Need

Download maintenance reports in one click — work order summary, PM compliance, cost analysis, machine history. Share with management, send to clients, keep for audits. All data in one place, always up to date.

  • Work order summary reports — daily, weekly, monthly
  • PM compliance reports by site or machine
  • Cost analysis — labor, parts, total spend
  • Complete machine maintenance history
See Reports Demo
HVI — Maintenance Reports
Download
Work Order Summary
April 2026 — All Sites
PM Compliance Report
Q1 2026 — 92% Compliance
Cost Analysis Report
March 2026 — ₹4.2L Total
Machine History — CAT 320D
All Time — 47 Work Orders

Frequently Asked Questions

Everything About HVI Maintenance Management

Creating a work order takes just a few taps. Select the machine, describe the problem, set priority, assign a technician, and the work order is created. You can also add tasks, attach photos, and link parts needed. Work orders can be created from inspection defects, maintenance requests, or PM schedules — all automatically.

Yes, HVI supports both hour-based and calendar-based PM schedules. Set up 250 hr service, 500 hr service, 1000 hr service — HVI tracks the machine hours from daily logs and sends reminders when service is coming due. You can also set calendar-based schedules like monthly greasing or annual inspections.

Technicians log their time directly on the work order — start time, end time, break time. HVI calculates total labor hours automatically. You can set labor rates for different technicians or work types, and HVI gives you cost reports by machine, site, or technician. Compare actual hours vs standard task times to find areas for improvement.

Yes, any user with the HVI app can raise a maintenance request — operators, supervisors, site managers. They select the machine, describe the problem, add photos if needed, and set urgency. The maintenance team gets notified instantly. Supervisors can then approve the request and convert it to a work order.

HVI has ready-made reports for all maintenance needs — work order summary (daily, weekly, monthly), PM compliance reports, cost analysis, machine history, technician productivity, breakdown analysis, and more. All reports can be downloaded as PDF or Excel, filtered by date, site, or machine. You can also schedule reports to be emailed automatically.

Yes, the HVI mobile app works fully offline. Technicians can view their assigned work orders, log labor, add notes and photos — all without internet. Data syncs automatically when network is available. Perfect for remote highway sites, tunnels, and areas with poor network coverage.

Maintenance Results That Speak for Themselves

12,000+

Work Orders Completed

92%

PM Compliance

-32%

Breakdown Reduction

4.2 hrs

Avg. Repair Time

"We used to track repairs in registers. Now every work order is digital — we know exactly what was done, when, and by whom. No more missing paperwork."

Manoj Gupta

Maintenance Head

"PM compliance went from 65% to 92% in two months. The automatic reminders and hour-based scheduling changed everything for us."

Suresh Patil

Fleet Manager

"Labor tracking was always a black box. Now we see exactly how many hours go into each repair. Helped us find and fix inefficiencies."

Rajiv Sharma

Operations Manager

"Client audits used to be stressful. Now I just download the maintenance reports and hand them over. Complete history for every machine."

Priya Reddy

Site Manager

Start Managing Maintenance Today

Ready to Bring Your Maintenance Online?

Join India's leading infrastructure companies already using HVI to manage work orders, track PM schedules, and keep every machine running at peak performance.

No credit card needed Works offline on site Start same day
HVI — Maintenance Results After 60 Days
Improved
Mid-Size EPC Company
85 machines · 3 highway projects · 12 technicians
PM Compliance
65%

92%

Breakdowns / Month
18

6

Avg. Repair Time
8 hrs

4.2 hrs

Machine Availability
78%

94%

₹12L+ saved from reduced breakdowns By doing PM on time and catching problems early