Preventive Maintenance Software

Never Miss a Preventive Maintenance Service Again.

Schedule PM services by running hours or calendar — 250 hr, 500 hr, 1000 hr, monthly greasing, annual inspections. HVI tracks machine hours from daily operator logs, sends reminders before service is due, and keeps your entire equipment fleet compliant.

Hour-based scheduling Automatic reminders 40% less breakdowns
PM Schedule Dashboard
All Equipment — All Sites
Live

3

Overdue

8

Due Soon

42

Completed

92%

Compliance

Upcoming PM Services
Action Needed
Overdue 500 Hr Service
CAT 320D Excavator — EX-032
4,128 hrs 3 days overdue
Due Today 250 Hr Service
JCB 3DX Backhoe — BH-018
2,250 hrs NH-48, Pkg 3

How It Works

From PM Schedule to Completed Service in 4 Steps

Set up PM schedules once, and HVI takes care of the rest — tracking hours, sending reminders, creating work orders, and keeping records of every service done.

01
Set Up PM Schedule

Define PM intervals — by running hours or calendar. 250 hr service, 500 hr service, monthly greasing, annual inspection.

02
HVI Tracks Hours

Machine hours come from daily operator logs. HVI calculates automatically when next service is due.

03
Get Reminders

Maintenance team gets alerts before PM is due — 50 hrs before, 1 week before. Never miss a service.

04
Complete & Record

Technician completes PM, logs work done, parts used. Full service history saved for every machine.

Setup
Track Hours
Reminder
Service
Compliant
HVI — Hour-Based PM Schedule
CAT 320D Excavator
Asset ID: EX-NH48-032 · Current: 4,128 hrs
Active
PM Schedule
PM-A (250 Hr) — Last done: 4,000 hrs
PM-B (500 Hr) — 128 hrs overdue
PM-C (1000 Hr) — Due at 4,500 hrs (372 hrs left)
PM-D (2000 Hr) — Due at 6,000 hrs (1,872 hrs left)
NH-48, Package 3 Vikram Thakur
Hour-Based Scheduling

Schedule PM by Running Hours — Not Calendar Days

Infrastructure equipment needs service based on running hours, not calendar days. An excavator running 12 hours daily needs more frequent service than one running 4 hours. HVI tracks hour meter readings and calculates exactly when each PM is due.

  • 250 hr, 500 hr, 1000 hr, 2000 hr service intervals
  • Hour readings from daily operator logs
  • Automatic calculation of next service due
  • Different schedules for different equipment types
Set Up Hour-Based PM
Calendar-Based Scheduling

Also Schedule PM by Days, Weeks, or Months

Some maintenance needs to happen on a fixed calendar schedule — weekly greasing, monthly filter checks, quarterly safety inspections, annual fitness renewals. HVI handles both hour-based and calendar-based PM for the same machine.

  • Daily, weekly, monthly, quarterly, annual schedules
  • Fixed date schedules — insurance, fitness, permits
  • Combine hour-based and calendar-based for same machine
  • Automatic reminders before due date
See a Demo
HVI — Calendar PM Schedule
April 2026
All Equipment — All Sites
Calendar-based PM schedules for 48 machines
12
Weekly
24
Monthly
8
Quarterly
4
Annual
Upcoming Calendar PMs
Mon Weekly Greasing — All Excavators
15 Apr Monthly Air Filter Check — All Equipment
30 Jun Quarterly Hydraulic Oil Analysis
15 Aug Annual Crane Load Test & Certification
HVI — Inspection to Maintenance
Auto Flow
Defect Found
Hydraulic Leak — JCB 3DX Backhoe
Critical
Found By Rajesh Kumar
Time 06:45 AM
Status Work Order WO-4892 Created Automatically
Closed-Loop Flow
1 Operator marks defect during pre-shift inspection
2 Supervisor gets instant alert with photo
3 Work order created automatically
4 Technician repairs, machine cleared for use
Inspection to PM Integration

Inspections Feed Directly Into Maintenance

When operator finds a problem during daily inspection, it goes straight to maintenance queue. No phone calls, no lost paper chits, no forgotten repairs. Defects become work orders automatically — that's how you prevent breakdowns.

  • Inspection defects create work orders automatically
  • Critical defects flag machine until fixed
  • Minor defects bundle into next PM service
  • Complete trail from defect to repair
See Integration Demo
PM Compliance Tracking

Track PM Compliance Across All Sites

Know your PM compliance rate at a glance — by site, by machine type, by service interval. Identify which sites are falling behind. Download compliance reports for management reviews and client audits.

  • Overall PM compliance percentage
  • Compliance breakdown by site and equipment type
  • Trend reports — improving or falling behind
  • Download compliance reports for audits
Track PM Compliance
HVI — PM Compliance Dashboard
This Month

92%

Compliance

42

Completed

3

Overdue

8

Due Soon
Compliance by Site
NH-48 Highway, Package 3 96%
Mumbai Coastal Road 91%
Metro Phase-2, Depot 84%
HVI — PM Service History
CAT 320D
CAT 320D Excavator
Asset ID: EX-NH48-032 · Current: 4,128 hrs
18 Services
Total PM Cost ₹1.2 Lakhs
Avg. Service Time 3.5 Hours
Recent Services
5 Apr 2026 · PM-A (250 Hr) · ₹4,200 · Ramesh S.
18 Mar 2026 · PM-A (250 Hr) · ₹4,150 · Sunil K.
2 Mar 2026 · PM-B (500 Hr) · ₹12,800 · Ramesh S.
15 Feb 2026 · PM-C (1000 Hr) · ₹28,500 · Sunil K.
Full history available Download PDF
PM Service History

Complete Service History for Every Machine

Every PM service is recorded with date, hour reading, tasks done, parts used, technician name, cost. Full service history available for any machine — perfect for resale value, warranty claims, and client audits.

  • Complete PM history for every machine
  • Date, hour reading, tasks completed
  • Parts used and labor hours logged
  • Download service history as PDF report
See History Demo

Frequently Asked Questions

Everything About Preventive Maintenance in HVI

You set PM intervals based on running hours — 250 hrs, 500 hrs, 1000 hrs. Operators log hour meter readings daily. HVI calculates remaining hours to next service and sends reminders. When PM is due, work order is created with full checklist.

Yes. A machine can have hour-based PMs (500 hr service) and calendar-based PMs (monthly greasing, annual inspection) at the same time. HVI tracks both types separately and sends reminders for each.

Overdue PMs show in red on dashboard and alerts go to supervisors. You can set rules to prevent machine use until overdue PM is done — this helps with safety-critical services like crane inspections.

When operator finds defect during daily inspection, it goes to maintenance queue. Critical defects create work orders immediately. Minor defects bundle into next scheduled PM service. No defect is forgotten.

HVI dashboard shows PM compliance rate for entire fleet, broken down by site, machine type, or service interval. See which sites are doing well and which are falling behind. Download reports for management reviews.

Yes. Every PM service is recorded with date, hour reading, tasks done, parts used, technician name, cost, and time taken. Download complete service history as PDF for resale, warranty claims, or client audits.

PM Results That Speak for Themselves

92%

PM Compliance

-40%

Breakdown Reduction

8,500+

PM Services Done

+25%

Machine Life Extended

"We used to miss PMs all the time — no one tracked hours properly. Now HVI tracks automatically and reminds us before every service. PM compliance went from 55% to 94%."

Suresh Mehta

Fleet Manager, Highway EPC Company

"Breakdowns reduced by 40% in three months. When you do PM on time, machines don't break down. Simple. HVI made it possible for our team."

Vikram Singh

Operations Head, Infrastructure Company

"PM templates are great. Set them up once for each equipment type, now every technician knows exactly what to do. No steps missed."

Priya Sharma

Maintenance Manager, Metro Project

"When we sold excavators, we gave buyers complete PM history from HVI. They paid more because they could see every service was done on time."

Amit Patel

Director, Construction Company

Start Preventive Maintenance Today

Ready to Never Miss a PM Again?

Join India's leading infrastructure companies using HVI to schedule PM by running hours, get automatic reminders, and keep every machine running at peak performance.

No credit card needed Hour-based tracking Start same day
HVI — PM Results After 90 Days
Improved
Mid-Size EPC Company
65 machines · 2 highway projects · 8 technicians
PM Compliance
55%

94%

Breakdowns / Month
12

4

Machine Availability
82%

96%

Repair Costs
₹8L

₹4.8L

₹15L+ saved in first year From reduced breakdowns and extended machine life