See Every Fleet Cost and Defect Trend in One Maintenance Dashboard

By Alex Rowan on September 9, 2026

see-every-fleet-cost-and-defect-trend-in-one-maintenance-dashboard

Your fleet head's Monday morning ritual is opening 6 Excel files, 3 WhatsApp groups and the workshop supervisor's phone to answer the question every CEO asks — "how did last week actually go?" — and by the time the answer is stitched together, it is already Wednesday and the numbers are stale. HVI Maintenance Dashboard replaces that ritual with one live view showing cost per asset per hour, defect trend by asset class, PM adherence per site and MTBF trending across every OEM in your fleet — all updating in real time as WOs close and inspections complete. Purpose built for Indian HEMM fleets across excavators, dumpers, tippers, cranes and DG sets, deployed in weeks, and you can start a 14 day free trial to see your first live dashboard within hours of onboarding.

Fleet Cost & Defect Dashboard

See Every Fleet Cost And Defect Trend In One Maintenance Dashboard

Live cost per asset per hour, defect trending, PM adherence and MTBF across every OEM in your fleet. Purpose-built for Indian HEMM — excavators, dumpers, tippers, cranes, DG sets. Deploy in weeks.

Cost / Asset / Hr
Rs 340
Down 8% vs last mo
PM Adherence
92%
Up 14 pts vs Jan
Open Defects
47
12 critical
MTBF Trend
184 hrs
Up 22% vs Q1

The Full Dashboard Anatomy

This is what your fleet head sees at 9 AM Monday. Every KPI live, every widget drillable, every trend clickable to the source WOs and inspections.

Fleet Dashboard · Live
All Sites All OEMs Last 30 Days
Total Fleet
128
Uptime
88%
Cost / Hr
Rs 340
PMs Due 7d
18
Open WOs
32
Defect Trend · Last 30 Days







Weekly defects trending down. Critical count stable.
Cost Per Asset Class
Dumpers

Rs 520/hr
Excavators

Rs 380/hr
Loaders

Rs 280/hr
DG Sets

Rs 150/hr

6 Reports That Change How You Run The Fleet

These are the six reports Indian fleet heads open every Monday morning. Each one surfaces decisions that were previously invisible in paper-era operations.

Report 01

Cost Per Asset Per Hour

The single most important fleet KPI. Shows which assets are eating budget disproportionately. Drill into any asset to see the WOs and parts driving the cost.

Report 02

Defect Trending By Asset Class

Which asset classes are surfacing more defects this quarter vs last. Pattern detection surfaces systemic issues before they become production events.

Report 03

PM Adherence Per Site

Plan vs actual PM completion for every site. Deferrals flagged with reason codes. Site heads accountable for adherence targets.

Report 04

MTBF Trending

Mean time between failures by asset, by class, by OEM. Rising MTBF means the plan is working. Falling MTBF triggers intervention.

Report 05

Parts Consumption Trend

Which SKUs are being consumed faster or slower than forecast. Surfaces stockout risk 30 days early and overstock risk 60 days early.

Report 06

Workshop Cycle Time

Average WO cycle time by mechanic, by workshop, by defect type. Highlights bottlenecks and workshop capacity constraints before they cascade.

See Your Own Fleet Live On The Dashboard This Week

Start a 14-day free trial and upload your fleet. Within the first day the dashboard begins populating with your live data. By day 7 you have a full week of cost per asset, defect trend and PM adherence numbers you can act on.

Purpose-Built Views For 5 Fleet Roles

The same underlying data serves five different personas, each with a purpose-built view that surfaces only what they need to act on.

Role
Fleet Head
Enterprise KPI dashboard across all sites

Cost per asset per hour, uptime by site, top 5 cost-driving assets, MTBF trend by OEM. One-click drill to any underlying WO.

Role
Site Engineer
Site-scoped operational view

Open WOs for this site, PM adherence, critical defects, asset availability for tomorrow's shift plan. Focused on action, not summary.

Role
Workshop Supervisor
Kanban plus mechanic loading view

WO board, mechanic workload balance, parts availability against open WOs, cycle time trend for the workshop.

Role
Finance
P&L and cost centre view

Maintenance spend vs budget by project, cost per asset for depreciation planning, GST-ready vendor spend, ERP-ready cost exports.

Role
Safety Officer
Critical defect and CAPA view

Safety-critical defect trend, DGMS-ready registers, incident CAPA closure, near-miss tracking with photo evidence.

Every Number Drills Down To The Source

Dashboards are only useful when you can drill from the headline number to the underlying transaction. HVI's drill flow makes every KPI investigatable in seconds.

Level 01

Fleet KPI

See "Cost per asset per hour = Rs 340". Ask why it went up 8 percent this month.

Level 02

Asset Class

Drill in. Dumpers are Rs 520 per hour, 60 percent higher than any other class this month.

Level 03

Specific Asset

Drill in. DZ-11 CAT 793F cost Rs 1.2L this month, 4x the fleet average for dumpers.

Level 04

Source WOs

See the actual WOs, parts, labour hours and defect notes. Root cause visible in seconds.

Data In · Data Out

HVI pulls from your existing telematics and pushes clean cost data into your ERP. No isolated systems, no duplicate entry.

Data In

Telematics

Engine hours, fuel, location and DTCs from major Indian and global telematics providers via API sync.

Data In

OEM ECU

Direct ECU data from CAT, Komatsu, Volvo where available. Hour meter, alerts and fault codes ingest natively.

Data Out

SAP & Oracle

Closed WO costs, parts consumption and vendor invoices push to enterprise ERP cost centres via REST API.

Data Out

Tally & DGMS

Tally XML export for finance reconciliation. DGMS monthly returns auto-generated from live inspection and WO data.

Frequently Asked Questions

How fast can we get the dashboard live for our fleet?
Most Indian fleets have the dashboard populating with live data within 24 to 48 hours of go live. Meaningful trend visibility appears within one week as WOs close and inspections complete. Full 90-day baselines emerge in one quarter. You can start a 14-day free trial and see the first data live tomorrow.
Does the dashboard require our operators or mechanics to use new tools?
Yes, but adoption is fast. The mobile app takes 15 to 20 minutes to learn, works in Hindi and English, and is faster than paper inspections once operators complete two. The dashboard itself is only for supervisors, fleet head and finance — the field workforce never touches it.
Can it handle mixed OEM fleets across CAT, Komatsu, JCB, Volvo, BEML and SANY?
Yes. HVI's data model is OEM-agnostic. Each asset carries its OEM, model, meter readings and PM intervals. The dashboard rolls up across OEMs for enterprise views and filters by OEM for warranty and reliability analysis. Widely used on mixed-OEM Indian construction and mining fleets.
How does the dashboard work at remote sites without cellular signal?
The mobile capture app works fully offline — inspections, WOs, parts issue all recorded on the device. As soon as any device regains signal, everything auto-syncs to the cloud and appears on the dashboard. Dashboard viewing itself needs connectivity, but happens at the fleet head's office where connectivity is not the constraint.
Can we customise the dashboard for our specific KPIs?
Yes. HVI ships with standard dashboards for fleet head, site engineer, workshop supervisor, finance and safety officer roles, and every role can be customised with additional widgets, drill paths and filters during onboarding. Custom dashboards can also be built for board reporting or specific project needs. You can book a walkthrough to see the customisation options on your specific KPIs.
Stop stitching together Excel to answer basic fleet questions

Every Fleet KPI. Every Trend. One Live Dashboard.

HVI Maintenance Dashboard is live on Indian construction, mining and infrastructure fleets from 20-machine yards to 500+ asset enterprise operations, replacing Monday morning Excel rituals with real-time cost, defect, PM and MTBF visibility. Start a 14-day free trial or book a walkthrough with our team.


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